Tuesday, August 5, 2008

Secondary Air Injection (SAI)

Starting in 2000 Saab put an SAI system on the V6. It consists of a little electric pump that sucks in fresh air and blows it into the exhaust manifolds. This extra air/oxygen plus a little extra fuel warms up the catalytic converter faster so it starts reducing emissions faster. The pump only comes on when you start the engine cold (engine temp less than 130 deg F) and runs for a little less than a minute. (Can you say useless? )

Anyway, a few weeks ago on a hot day I got in my car and there was no air coming from the vents. To make a long story short the SAI pump shares a fuse with the cabin fan. Through some playing (and lots of fuses) I found out the SAI pump was causing the fuse to blow. I unplugged the pump in the engine bay and waited for the check engine light (CEL) to come on. It took about a week to show up with a P0410, Secondary Air Injection fault.

Today I took the battery out and removed the pump to dissect it and I think you will be interested in seeing what I found.

1. Here's the pump more or less before taking it apart:















2. Here's the air filter cover taken off. But hey, where's the air filter? What the hell...??















3. I can't get the blades the turn, wow the motor must really be fried:















4. Oh wait, what's in there??















The needle nosed pliers say...















5. Yep, the darn thing inhaled its own air filter.










































I'm thinking now I should dig a little further into the SAI system and dig out the rest of the chunks of filter that must have been blown into the valves and stuff. Fun stuff. A new SAI pump runs about $200 new, and I got a quote for $135 out of a salvage yard. I'll probably buy a new one. So the moral of this story, if you've got a 2000-2003 9-5 V6 and haven't had the filter changed in there for a while, you may want to get on that. Soon.



5 comments:

eclopez said...

I just bought a 2000 Saab 9-5 V6. After I bought it...I found that SAI pump was disconnected. If the pump serves little purpose...what is the potential damage if left disconnected?

Unknown said...

Wow, man you just saved my life, I am helping my mom out by taking her 2001 Saab off her hands and I was about to give it back to her because my friend (lexus mechanic)checked it out and it had 2 error codes (410 and 420). The SAI pump is not sold ANYWHERE around here and there is no air/heat/fan which also points to the blower motor not working. Between the two problems I was looking at having to spend $1000. After reading your blog I am disconnecting the SAI pump (useless) and will be changing the fuse out to make the blower motor work. Seriously THANK YOU SO MUCH you saved this family a TON of problems... WOW.

Anonymous said...

They foreign exchange moraine Ohio wanted 1600 said throttle body failed said they have high failure rate due to sticking when depressed can u say w d 40 we did same as u did with no filter replaced left it out disconnected battery cleared engine lights n codes no worries runs fine

Anonymous said...

We believe we have 16 cents into it

Unknown said...

Just bought used 2000 Saab 9-5 SE, runs great, has CEL code P0410, your blog helpful, mine has 107,000 miles, so probably has similar problems.